Contact Us
Email: zhoujinyukuailetianshi@gmail.com
Mr. Gao: +86-15053432167
Address: No. 2520 Qianfota Road, Longmen Subdistrict, Pingyuan County, Dezhou City, Shandong Province
Customized Intelligent Tool Holders of Full Series: BT, HSK-A, HSK-E, BBT
The intelligent tool holder system adopts built-in sensor-integrated intelligent tool holders equipped with modules for collecting three-directional rotating cutting force, torque and vibration.
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Performance Description
产品介绍
Actual photo
Intelligent Tool Holder System
Composition of Intelligent Tool Holder System
Technical Specifications of Guochang Machinery Intelligent Tool Holder
Our wireless intelligent sensor tool holder integrates built-in multi-axis force sensors, supporting real-time cutting condition monitoring for CNC machining centers. All mechanical and sensing performance parameters are listed as below:
Mechanical Performance
- Dynamic Balancing Grade: G2.5 at 25,000 rpm, compatible with spindle speed up to 30,000 rpm, stable for high-speed milling of molds, 3C components and thin-walled workpieces.
- IP68 Dustproof & Waterproof Rating: Fully resistant to cutting fluid splash and workshop dust, perfectly applicable to wet machining environments without extra protection.
- Wide Compatibility of Interfaces
- Machine Side Taper Shank: BT, BBT, HSK and other mainstream standards, directly replace standard tool holders without modifying tool magazines.
- Workpiece Side Clamping Interface: Compatible with ER spring collet, high-power milling, hydraulic, face milling holders, covering drills, taps, end mills and face cutters.
Sensing & Measurement Performance
- 4 Measuring Channels: Collect X/Y/Z triaxial cutting force and torque signals simultaneously to restore real-time cutting load of cutters.
- Measuring Precision: ±10N, capable of capturing tiny load fluctuations during precision machining.
- Sampling Frequency: 2KHz (2,000 data points per second), instantly detect sudden cutter breakage, cutting impact and tool chipping for early warning.
- Linearity: Less than 1%, ensuring authentic and reliable cutting data for process optimization and tool life analysis.
Wireless Data Transmission
- Wireless Transmission Mode: No external cables, no interference with automatic tool change (ATC) of machine tools.
- Max. Transmission Distance: Up to 25 meters, stable signal reception for workshop industrial computers and display screens.
- Exportable Raw Data Format: .csv and .xlsx files, convenient for offline process analysis, production data archiving and connection with factory MES systems.
Charging & Battery Life
- Charging Method: Magnetic suction charging via dedicated charging dock, place the holder on dock for automatic charging, easy for batch management.
- Full Charging Time: Only 1 hour, fast power supplement during machine downtime.
- Max. Continuous Working Duration: 18 hours after fully charged, covering a full single shift of factory production.
- Sleep Standby Time: 30 days, no frequent recharging required for long-term storage.
Product Advantages
The intelligent tool holder system adopts built-in sensor-integrated intelligent tool holders equipped with modules for collecting three-directional rotating cutting force, torque and vibration. Supported by wireless inductive power supply and high-speed wireless transmission technology, the system captures the actual cutting load of cutters in real time. Matched with an intelligent computing system to identify cutting conditions, it links with the machine tool CNC system to realize closed-loop adaptive machining.
It delivers real-time early warnings against risks such as tool collision, tool wear, cutting chatter and overload machining, and dynamically adjusts feed rate and spindle speed. This balances machining efficiency, workpiece precision, as well as protection for cutting tools and spindles. Featuring standard BT, HSK and BBT interfaces, it can directly replace conventional tool holders without any machine modification. Compatible with all kinds of CNC machining centers and 5-axis equipment, it is widely used in the precision machining of molds, aerospace components, auto parts and medical parts, serving as core tooling for digital intelligent manufacturing and automated mass production lines.
Application Scope
Custom full-series intelligent tool holders complying with mainstream tool holder standards including BT30/40/50, HSK-A/E and BBT are available. They fit mainstream processing equipment such as vertical machining centers, horizontal machining centers, 5-axis linkage machining centers, high-speed engraving and milling machines, gantry machining centers and CNC tapping centers.
After-sales Service Guarantee
- Free replacement of spare parts (shipping fees covered) and maintenance services within one year to guarantee smooth operation of your equipment.
- 24/7 all-day installation guidance service.
Inquiry
Please provide your contact information and specify your requirements—we’ll arrange for a specialist to get in touch with you!
CONTACT US
Email: zhoujinyukuailetianshi@gmail.com
Mr. Gao: +86-15053432167
Address: No. 2520 Qianfota Road, Longmen Subdistrict, Pingyuan County, Dezhou City, Shandong Province
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